I'm in the process of a front axle disconnect rebuild, per the sticky on this site (thanks!). One thing it doesn't mention is any apparent cracking on the inside surfaces of the housing (both sides in my case; see picture).
How bad is this? Could it be a manufacturing feature, or stress induced where I should replace? The unit has ~180,000 mi on it.
I did find some posts about these casings failing... Definitely not a desired outcome. But replacing the housing + bearings + seals + one of the gears is very costly... Any recommendations for/against the ebay units?
Thanks!!