Trail X wrote:maricard wrote:Trail X wrote:Thank for the advices. I think I'll have to do the job because those vibrations are really unpleasant and I tried a lot of things to fix it without any result.
It it a good idea to heat each bolt before started removing bolts?
Did you lub (WD40) it before to start the job?
How much time did you spend to finish the job?
I'm a bit nervous begin this job I use my truck for my daily drive and I want advice as much as possible.

I did not heat my bolts before swapping them, but I did use liquid wrench. I'm not sure how well it was able to get in there, but I did spray the ones I could see for a week or so to attempt to loosen them up. I forgot to mention before, I removed the manifold through the top of the engine bay. I don't think theres any easy way to do it through the bottom.
I recall that I started my project around 9am, and even with lunch, hardware store visit, and bolt extraction finished around 6 or 7. I tend to be a slow worker, stepping back too often to analyze and lament my current situation.
I bought everything I need to do the job : Dorman manifold
http://www.cafr.ebay.ca/itm/27174312673 ... EBIDX%3AIT GM manifold bolts (11x)
and I made my own WD40 (AFT + acetone) thank to Hardtrailz
Now I have to reserve a whole day to do the job. Not easy with my family's planing.
Thank for every advice and I'll post something about it after the job.
The gasket that comes with the manifold is garbage, its one of those paper ones. Get a metal replacement. Also, get a replacement lead donut seal for the connection to the rest of the exhaust. While you're in there, throw in a new O2 sensor... you'll have a hard time getting the old one off anyways. Good luck![/quote]
Like you wrote James, the manifold was a bitch to get out......
I had only one broken bolts before I started removing bolts and it was my fault (wrong socket size).

The remaining bolts all came out without issue. But surprise!!!! it wasn't the origine manifold, two bolts were already broke.

(I have my TB since 12 years so I think GM did the initial job but wasn't better than me with those broken bolts) I had to use my brain to get out those bolts.

The broken bolts were removed by welding a nut to the exposed stud.
The harder task was to remove the 3 bolts from the exhaust. Those were bitchier than those from manifold and one of those really suck.

I had two big cracks on the manifold.


I broke the o2 sensor and the oil dipstick tube was so rusty it broke too
Nevertheless I'm happy to remove everything with 8 hours, but I didn't reinstall it yet. I need more time, maybe this weekend. I hope the vibration will stop after all this work.