A couple years ago I got hit on the front end by a kid. Basically I was coming down an open left-turn lane, and she decided to pull into that lane right beside me. Both front wheels collided, mine breaking out a piece and her steel rim collapsing. Since then I have...
- Checked the frame (no damage found)
- replaced the lower passenger control arm and ball joint (bent)
- replaced the steering rack (gearing was damaged)
- had many (MANY) realignments done
The bulk of the labor has been done by Big-O who I actually trust more than any other mechanic I've tried in the area. After the obvious damage was repaired I told them it was still pulling to the left (remember I was hit on the right). They can compensate the alignment but that doesn't really fix the problem... Since buying this truck it has tracked extremely well down the road, and cross-winds had almost no effect on it. Now it is fairly sensitive to wind and any roll in the road. I know something is still out of whack but nobody can seem to pinpoint what exactly, so in the meantime I've just been waiting to see if something wore out. The most noticeable issue is when turning on the road, which I noticed immediately after the accident. Imagine you are driving down the inside of a tube. If you drift to one side, the curve of the tube would tend to push you back towards the center again. When I'm driving now it feels like I'm always against the right side, being pushed to the left. If I try to turn left, it goes immediately. If I try to turn right, there is a pressure and I have to turn the wheel harder.
After a long trip last weekend, it finally happened. Over the Summer I've developed a noise which the mechanics thought was just tire noise, except it only came from the front. This week that noise has suddenly gotten much louder and now has a definite pulsing in tune with the axle rotating, even at low city speeds. It's definitely a friction sound, but placing the location of it has been impossible. It sounds like it is coming from near the center, just in front of me, but possibly a bit to the left of center? Yeah I dunno exactly.
What I do know is this... It makes no difference if I'm in 4WD. There is no change when I hit the brakes, although it does sound a little louder when turning right, and quieter when turning left (I mean at highway speeds, going around curves, there is no difference when simply making a turn at an intersection). I checked the front differential fluid last month, it is full to the plug and has no unusual smell. The front tires are also wearing heavily in the inside corners (more so on the driver's side tire). Note the last two sets of tires before the accident wore perfectly even.
So with the obvious friction sound becoming worrisome, I took off work today. Since I got hit on the right, it seemed more likely any damage would be on that side, plus it allowed me to also check the half-shaft through the oil pan. Unfortunately, I found nothing at all. The bearings in the wheel spin fine without any drag. I can't feel anything wrong with the axle or the joints at either end (although the boots are still pretty stiff so it's difficult to say for sure). I popped open the unit that engages 4WD, but there's no wear and the bearings all roll smoothly. I *thought* I saw some wear on the end of the half shaft, but once I pulled it out and wiped it down I could see all the appropriate surfaces still have the expected polish and nothing shows any sign of wear. I even rolled it across the garage floor, but it appears nicely straight. With the despair of defeat, I put everything back together again and plan on giving the same treatment to the driver's side on Sunday...
With all that said, one thing I haven't looked at is the front driveshaft. It is certainly possible that the wear I am hearing is unrelated to the accident, but I don't know what to look for. I *have* made a couple inspections with the light, looking at the seals across the path of the front axle for any signs of oil leakage, but so far have not found anything. I can only hope I find something on the driver's side.
That's pretty much what I know at this point. Hopefully there are some ideas for what else to check in to, both for the friction noise and for the alignment issue. This is probably going to be the last burst of warm weather I see before Winter really sets in around here, so I'm doing what I can with the time.